B-Failure of electronic components-Packaging failures-pcb

- Feb 06, 2017-

B-Failure of electronic components-

Packaging failures-pcb

Packaging failures

Various gases may be present in the package cavity, either as impurities trapped during manufacturing, outgassing of the materials used, or chemical reactions, as is when the packaging material gets overheated (the products are often ionic and facilitate corrosion with delayed failure). To detect this, helium is often in the inert atmosphere inside the packaging as a tracer gas to detect leaks during testing. Carbon dioxide and hydrogen may form from organic materials, moisture is outgassed by polymers and amine-cured epoxies outgas ammonia. Formation of cracks and intermetallic growth in die attachments may lead to formation of voids and delamination, impairing heat transfer from the chip die to the substrate and heatsink and causing a thermal failure. As some semiconductors like silicon and gallium arsenide are infrared-transparent, infrared microscopy can check the integrity of die bonding and under-die structures.

Red phosphorus, used as a charring-promoter flame retardant, facilitates silver migration when present in packaging. It is normally coated with aluminium hydroxide; if the coating is incomplete, the phosphorus particles oxidize to the highly hygroscopic phosphorus pentoxide, which reacts with moisture to phosphoric acid. This is a corrosive electrolyte that in the presence of electric fields facilitates dissolution and migration of silver, short-circuiting adjacent packaging pins, lead frame leads, tie bars, chip mount structures, and chip pads. The silver bridge may be interrupted by thermal expansion of the package; thus, disappearance of the shorting when the chip is heated and its reappearance after cooling is an indication of this problem. Delamination and thermal expansion may move the chip die relative to the packaging, deforming and possibly shorting or cracking the bonding wires.

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