How to ensure that PCB mass production is fast and will not be delayed
When it comes to manufacturing, time is the key. Worried about the speed at which printed circuit board (PCB) orders arrive and whether they are on time, mainly in the hands of PCB manufacturers, but what steps can you take to ensure that the process moves as quickly as possible?
Choosing to work with high-quality, fast-turning PCB service providers is clearly the first step. As the oldest supplier of printed circuit boards, we can not only help you build highly reliable custom products, but also provide you with the tips you need to ensure your PCB orders are not delayed.
Board suppliers need a strong supply chain to support your fastest delivery times. Let us face the reality, time is tight, schedule is difficult, and any delay is unacceptable. Customers want them to want their PCB. Cost-driven shortened delivery times and schedules for no delay or error.
Reduce production time with DFM services
In order to reduce production time, an important first step is to utilize the Design for Manufacturing (DFM) service during the prototyping phase. Look for companies that offer free DFM services and expert engineering support to eliminate front-end latency. By using the DFM service, you can be sure to resolve any hidden key manufacturing issues prior to ordering so that you can make corrections without making any changes or revisions. Many errors can be found after PCB manufacturing, resulting in PCB data corrections, resulting in additional delivery times and more important delivery.
What do you need for your order!
When you submit your order, learn what you need to prevent production delays. A complete data package consists of Gerber files (preferably RS274X format), Excellon drill data, 1:1 PCB outlines and accurate contours, and production drawings.
Provides overall thickness, ideal copper finish weight for internal and external layers, solder mask and silkscreen color for application and surface treatment.
Make sure the manufacturing drawings have manufacturing tolerances when necessary. All wiring + \ - . 005 is most suitable for manufacturing, all plating holes + \ - . 003, non-plated through hole + \ - . 002.
Specify IPC standards for the production of secondary or tertiary levels. Call the key dimensions and tolerances on the manufacturing diagram that must be met. Use common terms such as press-fit holes, impedance control, RoHS-compliant assistants, and appropriate versions.
Provides details of the desired array layout. Do you allow scores or prefer routing? Make sure the data is allowed to process two profiles and the copper leaves the edge of the PCB. If available, please provide detailed information on the drawings with clear size requirements.
Learn the basics of your laminate specifications, such as Tg. 130Tg is the standard material commonly used for non-RoHS applications and simpler design products. Printed circuit boards require multiple passes through RoHS assembly at higher temperatures requiring 170 Tg. Finally, 180Tg is used for high reliability double-sided surface mount PCB. Keep in mind that 180Tg may be overkill and add unnecessary costs to your product. Designing laminates by Tg requirements, rather than speeding up production through branding. Shenzhen Peng Zexiang SMT SMT Processing Factory: Submitting a complete PCB data package ensures that you can receive fast printed circuit boards on time. Following these guidelines will meet important PCB order requirements and eliminate many of the issues that can cause your board orders to be on hold.