Leading SMT frontier companies, smart factory construction of "simplified and simplified" equipment
The world is promoting the digitalization, networking, and intelligence of the deep integration of information technology and manufacturing technology. Many companies are planning to build smart factories. As we all know, the planning and construction of a smart factory is a very complex system engineering, so how to "simplify and simplify" to build a smart factory? Perhaps we can briefly explain from two aspects.
One of the core elements to be considered in the construction and the key dimension to be concerned with is data collection and management. Data is the blood of smart factory construction and flows between application systems. During the operation of the smart factory, business data such as design, process, manufacturing, warehousing, logistics, quality, and personnel will be generated. These data may come from application systems such as ERP, MES, APS, WMS, and QIS.
In the production process, it is necessary to collect data such as output, quality, energy consumption, processing accuracy, and equipment status in a timely manner, and associate it with orders, procedures, and personnel to achieve full traceability of the production process. In addition, during the construction of smart factories, data management specifications need to be established to ensure data consistency and accuracy. When necessary, a special data management department should be established to clarify the principles and construction methods of data management, establish data management processes and systems, coordinate the problems in the implementation, and regularly check and implement the technical standards, processes and implementation of optimized data management .
In addition, production quality management and equipment management are also core business processes for smart factory construction. Equipment is a factor of production, and giving full play to the effectiveness of equipment is a basic requirement for smart factory production management. The production management information system needs to set up equipment management modules, so that the equipment can release the highest production capacity, and through reasonable arrangements for production, the equipment, especially critical and bottleneck equipment, can reduce the waiting time. Implementing quality is the concept of design and production, not inspection. Quality control needs to be embedded in the main production process in the information system, such as inspections and tests are handled as processes or steps in production orders; quality control processes, forms, data and production orders are related and penetrated.
In the equipment management module, it is necessary to establish various equipment databases, set codes, and maintain equipment in time; collect equipment status data in real time to provide equipment capacity data for production scheduling. In addition, establish equipment health management files, build failure prediction models based on accumulated equipment operation data, perform predictive maintenance, minimize unplanned downtime of equipment, and manage equipment spare parts.